Powder equipment installation and commissioning of the whole process, the novice must see the guide

For newcomers to powder equipment installation and commissioning, a standardized operation process is the key to ensure the normal operation of the equipment and safe production. The following is a detailed introduction to the whole process of powder equipment operation from preparation to formal production.

First, pre-installation preparation

Before the installation of equipment, you need to do a good job of site, tools and personnel preparation. First of all, to ensure that the installation site of the ground is flat, dry, and there is enough space to accommodate the equipment and its ancillary facilities, and at the same time to set aside space for equipment maintenance and overhaul. According to the requirements of the equipment manual, check the load-bearing capacity of the site to prevent the equipment from being tilted or damaged due to insufficient ground bearing. Secondly, prepare the tools required for installation, such as wrenches, screwdrivers, levels, etc., to ensure that the tools are in good condition and meet the equipment installation requirements. Finally, arrange professional installation personnel, all the personnel involved in the installation should be familiar with the structure of the equipment and installation drawings, clear their respective responsibilities.

Second, equipment transportation and unpacking inspection

During the transportation of equipment, attention should be paid to protect the equipment from collision and damage, for precision parts, special protective measures should be taken. After the equipment arrives at the site, unpacking and inspection, check the quantity and model of the equipment and parts one by one against the packing list, and check the appearance of the equipment to see if there is any damage, deformation and so on. If problems are found, communicate with the supplier to solve them in time to avoid affecting the subsequent installation work.

Third, equipment installation

Equipment installation should be carried out in strict accordance with the installation drawings and instructions. First of all, the main body of the equipment is placed smoothly in a predetermined position, using a level meter to adjust the level of the equipment to ensure that the equipment is in a horizontal state, the error is controlled within the prescribed range. For large powder equipment, it may be necessary to use lifting equipment for positioning. After the installation of the main body of the equipment is completed, install the ancillary components in turn, such as conveying pipelines, dust removal devices, electrical control cabinets, etc., to ensure that the components are firmly connected and well sealed. When connecting the pipeline, pay attention to the direction and slope of the pipeline to prevent the material from clogging; when installing the electrical wiring, it must strictly comply with the electrical safety standards to ensure that the wiring is correct and grounding is reliable.

Fourth, equipment commissioning

After the completion of equipment installation, enter the commissioning stage. Before commissioning, the need for a comprehensive inspection of the equipment, to confirm that all components are installed correctly, firmly connected, no short-circuit electrical lines, disconnection phenomenon. First of all, no-load debugging, that is, the equipment is not feeding the case of running, check the operation of the equipment, including whether the motor steering is correct, whether the transmission components are running smoothly, whether there is no abnormal sound and so on. At the same time, test the control system of the equipment, check whether the instruments and sensors work normally, and whether the parameters are set accurately.

No-load debugging is normal, load debugging. In accordance with the requirements of the equipment manual, gradually put in a small amount of material, observe the operating status of the equipment, check the material transportation, processing is smooth, whether the processing capacity of the equipment to meet the design requirements. In the process of load debugging, pay close attention to the operating parameters of the equipment, such as temperature, pressure, speed, etc., if there is any abnormality, it should be shut down immediately for inspection. In addition, it is also necessary to test the safety protection devices of the equipment to ensure that it can function effectively in case of emergency.

Fifth, acceptance and training

After the commissioning is completed and the equipment is running stably, relevant personnel are organized to carry out acceptance. Acceptance, the need to test the various performance indicators of the equipment, such as equipment production capacity, processing accuracy, energy consumption, etc., to ensure that the equipment meets the contract requirements and use standards. After acceptance, the supplier will train the operators of the use unit, the training content includes the operation method of the equipment, daily maintenance knowledge, common troubleshooting, etc., to ensure that the operators can skillfully and safely use the equipment.

Through the above steps, the novice can systematically understand the installation and commissioning process of the powder equipment to ensure that the equipment is put into use smoothly, laying the foundation for the subsequent production work.